AAI ACR

AAI Corporation · Assault Rifle · Prototype · 1989

Also known as: AAI Advanced Combat Rifle, Aircraft Armaments ACR

Overview

The AAI ACR is a prototype flechette-firing assault rifle developed by the AAI Corporation for the United States Army's Advanced Combat Rifle (ACR) program of 1989-1990. Building on the company's earlier SPIW and XM19 serial-flechette work, it fired a saboted 1.6mm fin-stabilized steel flechette packaged in a 5.56x45mm brass case at roughly 1,400 m/s, giving an extremely flat trajectory and very low recoil impulse. A gas-operated three-chamber breech allowed a high-cyclic three-round burst, while a proprietary magazine and altered magazine well prevented the accidental loading of standard 5.56mm NATO ammunition. Like the other ACR entrants, it failed to demonstrate the required 100 percent hit-probability improvement over the M16A2 and was not adopted.

Specifications

Weight (empty)3530 g (124.5 oz)
Weight (loaded)4260 g (150.3 oz)
Overall Length1016 mm (40.00")
Barrel Length508 mm (20.00")
Action TypeGas Operated
Firing MechanismHammer Fired
Trigger TypeSingle Stage
Magazine Capacity30 rounds
Magazine TypeDetachable Box
Muzzle Velocity1402 m/s (4600 fps)
Muzzle Energy649 J (479 ft·lbf)
Effective Range610 m (667 yd)
Rate of Fire1800 rpm
Barrel RiflingRight Hand
Rifling Twist2159 mm (85.00")
Frame MaterialSteel
Barrel MaterialSteel
Stock MaterialPolymer
FinishPhosphate

Calibers

Features

Service history

Operators

Production

Production years: 1989-1990

Small number of prototypes built for the ACR program trials; never mass produced

Origin

Country of origin: United States

Designer: AAI Corporation

Discontinued: 1990

Notes

Cyclic rate within the three-round burst was approximately 1,800 rpm; sustained semi-automatic fire was also possible. The flechette weighed about 0.66 g, with the full sabot-and-flechette assembly around 1.36 g.

Background

The AAI ACR was the culmination of decades of US flechette-rifle research that began with the Special Purpose Individual Weapon (SPIW) program and the XM19 serial flechette rifle. Its dart-like projectile flew so fast and flat that AAI's entry was praised for flechette reliability, yet the whole ACR program ended without a winner because no design could beat the M16A2 by the required margin.